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Antimicrobial Agents and Chemotherapy, September 1999, p. 2183-2192, Vol. 43, No. 9
0066-4804/99/$04.00+0
Copyright © 1999, American Society for Microbiology. All rights reserved.
The Genes degQ, pps, and lpa-8
(sfp) Are Responsible for Conversion of Bacillus
subtilis 168 to Plipastatin Production
Kenji
Tsuge,
Takashi
Ano,
Mitsuyo
Hirai,
Yoshiyuki
Nakamura, and
Makoto
Shoda*
Research Laboratory of Resources Utilization,
Tokyo Institute of Technology, Nagatsuta, Midori-ku, Yokohama
226-8503, Japan
Received 1 March 1999/Returned for modification 1 June
1999/Accepted 29 June 1999
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ABSTRACT |
Bacillus subtilis YB8 produces the lipopeptide
antibiotic plipastatin. B. subtilis MI113, which is a
derivative of strain 168, was converted into a new plipastatin
producer, strain 406, by competence transformation with the chromosomal
DNA of YB8. Transposon mini-Tn10 insertional mutagenesis
was applied to strain 406, which revealed that lpa-8
(sfp) (encoding 4'-phosphopantetheinyl transferase) and the
pps operon (located between 167 and 171°) are essential
for plipastatin production. The pps operon was previously suggested to encode putative peptide synthetases (A. Tognoni, E. Franchi, C. Magistrelli, E. Colombo, P. Cosmina, and G. Grandi, Microbiology 141:645-648, 1995) and was thought to be the fengycin operon (V. Tosato, A. M. Albertini, M. Zotti, S. Sonda, and
C. V. Bruschi, Microbiology 143:3443-3450, 1997). We claim that
the pps operon is the pli operon, encoding
plipastatin synthetase. By using a new high-performance liquid
chromatography system, we revealed that strain 168 expressing only
lpa-8 can also produce plipastatin, although the yield is
very low. However, the introduction of the pleiotropic regulator
degQ of strain YB8 into strain 168 expressing
lpa-8 resulted in a 10-fold increase in the production of plipastatin.
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INTRODUCTION |
Bacillus strains produce
many kinds of bioactive peptides as secondary metabolites. Some of them
are synthesized nonribosomally by a large multifunctional enzyme
complex. Among them, surfactin (4), tyrocidine
(21), gramicidin S (42), and bacitracin (15) are well characterized at the genetic level. Surfactin is a lipopeptide produced by Bacillus subtilis
(14). Genetic studies of surfactin biosynthesis were
performed extensively following the transfer of a genetic locus
responsible for surfactin production to strain JH642, a derivative of
B. subtilis 168 (24).
The B. subtilis genome project determined the DNA sequence
of strain 168 and revealed that there are two large operons which encode nonribosomal peptide synthetases (17). The surfactin operon is located between 32 and 35°. The other operon, located between 167 and 171° (pps operon), was thought to be the
fengycin operon, because significant homology was observed between the fengycin synthetase gene of fengycin-producing B. subtilis
F29-3 (2) and the operon from strain 168 (2, 38,
39). Fengycin is a lipopeptide fungicide which consists of almost
the same kind of amino acids and
-hydroxy fatty acids as plipastatin
(36, 45). However, there is no direct evidence which
indicates a correlation between the operon of strain 168 and the
production of fengycin at the product level.
Strain MI113 is a derivative of strain 168 which was generated by the
transformation of strain RM125 (leuB8 arg-15 hsdRM) with
BD224 (trpC2 thr-5 recA4) DNA (13, 36a) and does
not show any clear fungicidal effect in vitro. In hybridization
experiments performed by Chen et al. (2) on MI113
chromosomal DNA with the fengycin synthase gene of F29-3 as a probe, no
hybridization signal was detected. From these results, it was
determined that there was no fengycin operon in strain MI113
(2).
We isolated B. subtilis YB8, which suppresses the growth of
phytopathogenic fungi in vitro (32). The suppressive effect of strain YB8 is mainly due to production of the antifungal lipopeptide antibiotic plipastatin (41, 46). Plipastatin was originally isolated from Bacillus cereus BMG302-fF67 as an inhibitor of
phospholipase A2 (44).
The structure of plipastatin is as follows:
where R is a
-hydroxy fatty acid (26-28). We
discovered that strain YB8 produces surfactin as well as plipastatin
(40) and cloned and characterized the gene lpa-8
(sfp [23]), which is required for the
production of both plipastatin and surfactin in strain YB8
(41). The gene lpa-8 encodes
4'-phosphopantetheinyl transferase, which converts inactive apoenzyme
peptide synthetases to their active holoenzyme forms by
posttranslational transfer of the 4'-phosphopantetheinyl moiety of
coenzyme A to the synthetases (19). Strains 168 and MI113
have an inactive sfp allele (sfp0),
which is why they cannot produce surfactin even though they have the
intact surfactin operon. Although lpa-8 is essential for the
production of two lipopeptides in YB8, the introduction of
lpa-8 into MI113 or 168 induced only surfactin production, and in our previous study, plipastatin was not detectable either by
high-performance liquid chromatography (HPLC) or by an assay for
antifungal activity in vitro (41).
In this study, MI113 was converted into a coproducer of plipastatin and
surfactin by transformation with YB8 chromosomal DNA. We applied
transposon mutagenesis to the resultant transformant, strain 406, and
determined that the pps operon and lpa-8 are both essential for plipastatin production.
To prove directly that the pps operon in strain 168 encodes
plipastatin synthetases, we improved the HPLC system so as to enable
the detection of a trace amount of plipastatin production from strain
168 supplied with lpa-8. This is the first report showing
that although the pps operon in strain 168 is still active, this strain cannot produce plipastatin because of the
sfp0 mutation.
We had previously cloned the degQ gene of YB8 (designated
degQYB8) as an enhancer of extracellular
protease production in strain 168. degQ is a pleiotropic
regulatory gene which controls the production of degradative enzymes,
an intracellular protease and several secreted enzymes (levansucrase,
alkaline proteases and metalloproteases,
-amylase,
-glucanase,
and xylanase) (16, 22). When we ablated the gene
degQYB8 in strain YB8, plipastatin production in
YB8 was severely reduced but no significant change was observed in
surfactin production, indicating that degQYB8 is
necessary for plipastatin production in YB8. Therefore, the role of
degQYB8 in the production of plipastatin was
investigated in strain 168 expressing plasmid-borne lpa-8.
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MATERIALS AND METHODS |
Strains and media.
The B. subtilis strains and
plasmids used in this study are listed in Table
1. Plasmid pHV1249 was obtained from the
Bacillus Genetic Stock Center of Ohio State University, and plasmids
pNEXT24, pNEXT44, and pNEXT24A were obtained from M. Itaya. Low-salt
Luria-Bertani (LB) medium contained (per liter) 10 g of
Polypeptone (Nippon Pharmaceutical Co. Ltd., Tokyo, Japan), 5 g of
yeast extract, and 5 g of NaCl and was adjusted to pH 7.2. ACS
medium (45) containing (per liter) 100 g of sucrose,
11.7 g of citric acid, 4 g of Na2SO4,
5 g of yeast extract, 4.2 g of
(NH4)2HPO4, 0.76 g of KCl,
0.420 g of MgCl2 · 6H2O, 10.4 mg of
ZnCl2, 24.5 mg of FeCl3 · 6H2O, and 18.1 mg of MnCl2 · 4H2O was adjusted to pH 6.9 with NH4OH and was
used in the production of plipastatin. When necessary, antibiotics were
added at the following concentrations: ampicillin, 50 µg/ml;
chloramphenicol, 5 µg/ml; erythromycin, 10 µg/ml; tetracycline, 20 µg/ml; and neomycin, 20 µg/ml.
Plipastatin production in vitro was detected by the formation of a
clear inhibitory zone on LB agar medium containing a spore suspension
of a phytopathogenic fungus, Fusarium oxysporum f. sp.
lycopersici J1 SUF119, as described previously
(41).
Purification of plipastatins.
The purification of
plipastatin was carried out by using a modification of a method
developed previously (41). B. subtilis 406 was
cultivated in 200 ml of ACS medium in a 500-ml shake flask for 2 days
at 30°C. The 60 liters of culture collected from 300 flasks was
adjusted to pH 2.0 with HCl, and the acid precipitate was collected and
extracted with 3 liters of 95% ethanol. The extract was concentrated
under reduced pressure and extracted with a solution of butanol and
H2O (1 liter:1 liter). The butanol phase was recovered, and
3 volumes (3.3 liters) of hexane were added. After separation of the
suspension, the aqueous phase was recovered and 300 ml of
butanol-hexane (1:1 [vol/vol]) was added. After centrifugation
(8,000 × g for 10 min), the supernatant was concentrated to produce a brown crude powder, which was then dissolved in 12 ml of propanol. This solution was loaded on a propanol-filled column of Silica Gel 60 (Merck) (×20 [wt/wt] powder) and was
successively eluted with 1 column volume of propanol, 2 column volumes
of 90% propanol, and 2.5 column volumes of 80% propanol. The 80%
propanol eluate was further purified by reversed-phase preparative HPLC with a Prep-ODS column (GL Sciences, Tokyo, Japan; 2-cm diameter by 25 cm at a flow rate of 10 ml/min with detection at 205 nm) with a mixture
of acetonitrile and 1 mM trifluoroacetic acid (1:1 [vol/vol]). The
main peak was concentrated and subjected to the same HPLC system with a
mixture of acetonitrile and 10 mM ammonium acetate (1:1 [vol/vol]).
Two main fractions, called fractions A and B, were collected. Fraction
A was further separated into peaks 1 and 2 by using the same HPLC
system with a mixture of acetonitrile and acetate buffer (2% potassium
acetate plus 6% acetic acid) (1:1 [vol/vol]). Fraction B was
separated into peaks 3 and 4 by using the same HPLC system with a
mixture of 40 mM ammonium acetate and acetonitrile (1:1 [vol/vol]).
All of these fractions were passed through Sephadex LH-20 columns with
80% methanol to remove the salts.
HPLC analysis of plipastatin.
Plipastatin was extracted as
follows. After 2 days' cultivation of a B. subtilis strain
in 40 ml of ACS medium, the culture was acidified to pH 2.0 with 12 N
HCl. Then the precipitate was collected by centrifugation and was
extracted with ethanol. The extracted solution was filtered through a
0.2-µm-pore-size polytetrafluoroethylene membrane (Advantec, Tokyo, Japan).
Plipastatin was detected and quantified by reversed-phase HPLC as
follows: the filtrate described above was injected into an HPLC column
(Inertsil ODS-2 [4.6-mm diameter by 250 mm]; GL Sciences), which was
eluted at a flow rate of 1.0 ml/min with two solvent gradients of
0.05% trifluoroacetic acid (eluent A) and acetonitrile-isopropyl
alcohol (3:7 [vol/vol]) plus 0.02% trifluoroacetic acid (eluent B).
The gradient conditions were as follows: starting at 60% eluent A and
40% eluent B, eluent A was linearly decreased to 0% by increasing the
amount of eluent B over 30 min and was kept at 0% for over 5 min.
Mass spectrometry and 1H NMR.
Collisionally
activated dissociation (CAD) mass spectra of protonated molecular ions
[M+H]+ by fast atom bombardment (FAB) ionization were
obtained by the B/E linked scanning method with a JMS-700
MStation (JEOL Ltd., Tokyo, Japan) under the following conditions: 6 keV of xenon for impacting particles, glycerol plus
m-nitrobenzylalcohol for the matrix, 0.1% trifluoroacetic
acid for the solvent, and helium for the collision gas. 1H
nuclear magnetic resonance (NMR) spectra of purified substances were
recorded on a JNM-GX500 NMR spectrometer (JEOL Ltd.) at 500 MHz and
55°C in methanol-d4.
Transformation and DNA manipulation.
The preparation of
competent cells, transformation of Escherichia coli and
B. subtilis, and routine DNA manipulations were performed by
the method of Anagnostopoulos and Spizizen (1) with slight
modifications, as described previously (41).
Transposon mutagenesis.
Transposon mini-Tn10
mutagenesis was carried out as described by Petit et al.
(31). The transposon-carrying plasmid pHV1249 was introduced
into B. subtilis 406 by the competent cell method (41), and the resultant chloramphenicol-resistant
(Cmr) colonies were inoculated into LB medium containing
chloramphenicol and incubated at 30°C. When the culture reached the
logarithmic phase (optical density at 660 nm of 0.6 to 0.8), it was
plated on LB agar medium containing chloramphenicol, followed by
incubation at 51°C. Thermoresistant Cmr colonies were
regarded as mini-Tn10 insertional mutants.
Southern blot analysis.
For NotI restriction
analysis, DNA was purified in agarose plugs as described by Itaya and
Tanaka (12). DNA fragments were separated by using a
hand-made contour-clamped homogeneous electric field pulsed-field gel
electrophoresis (PFGE) apparatus (3) with a 1% agarose gel
(Sigma; type II) with 0.5× TBE (1× TBE is 89 mM Tris-89 mM boric
acid-2 mM EDTA) at 5 V/cm for 20 h at 13°C with a switching
ramp of 6 to 15 s, which was designed to optimally separate DNA
fragments in the range from 9 to 300 kb. Concatemers of
phage (New
England Biolabs, Inc.) were used as standard molecular weight markers.
The digoxigenin DNA labeling and detection kit (Boehringer, Mannheim,
Germany) was used for hybridization and detection according to the
methods described by the manufacturer, and disodium 3-(4-methoxyspiro
{1,2-dioxetane-3,2'-(5'-chloro)tricyclo[3.3.1.13,7]decan}-4-yl)
phenyl phosphate (CSPD; Tropix, Inc., Bedford, Mass.) was used as a
chemiluminescent substrate of alkaline phosphatase. Prehybridization
was carried out for 1 h at 42°C in a solution containing 5× SSC
(1× SSC is 0.15 M sodium chloride plus 0.015 M sodium citrate [pH
7.0]), 50% formamide, 50 mM sodium phosphate buffer (pH 7.0), 7%
sodium dodecyl phosphate, 2% skim milk, 0.1% lauroylsarcosine, and 50 µg of fish sperm DNA per ml. Hybridization was performed overnight at
42°C in a prehybridization solution containing a denatured
digoxigenin-labeled DNA probe. Filters were washed twice for 15 min at
68°C in 0.1× SSC containing 0.1% sodium dodecyl sulfate.
Construction of degQ-related mutants.
The 0.8-kb
EcoRV fragment containing degQ of YB8
(degQYB8) was cloned into the HincII
site of pUC19, creating plasmid pUC19HP1. The BamHI fragment
of the neomycin resistance (Nmr) gene cassette from pUCN1
was inserted into the FbaI site in the
degQYB8 coding region of pUC19HP1 which was
prepared from strain JM110, generating plasmid
pUCdegQYB8::Nmr. Plasmid
pUCdegQYB8::Nmr was
digested with Sse8387I and ligated into the PstI
site of pE194, forming
pEdegQYB8::Nmr (Fig.
1).

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FIG. 1.
Disruption of degQYB8 in strain
YB8 by insertional plasmid mutagenesis. Details are described in
Materials and Methods.
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The disruption of the degQYB8 coding region in
YB8 was performed by using the thermosensitive replication origin of
pE194 as follows (Fig. 1). First,
pEdegQYB8::Nmr was
transformed into YB8 by electroporation, as described previously (41). The strain
YB8(pEdegQYB8::Nmr) was
plated on LB agar medium containing neomycin and erythromycin and then
incubated at 48°C. The resultant strain,
YB8::pEdegQYB8::Nmr,
was cultivated in a liquid medium without selective pressure at 30°C
for 10 generations. The culture was diluted and plated on LB agar
medium to obtain single colonies. The neomycin and erythromycin
resistance of the resultant colonies was assayed. Finally, the
degQYB8-disrupted mutant, designated
YB8degQYB8::Nmr, was
isolated by the selection of neomycin-resistant and
erythromycin-sensitive colonies. For complementation, plasmid pCRV was
constructed by the insertion of a 0.8-kb EcoRV fragment
containing degQYB8 into the PvuII
site of pC194 and transformed into
YB8degQYB8::Nmr by electroporation.
Strain 791(pC81AP), which contains degQYB8, was
constructed from strain 168(pC81AP) by the Campbell-type integration of
plasmid pUC19HP1NmrF in which the Nmr cassette
was ligated into the PstI site of pUC19HP1 (Table 1).
Strain 786, a degQYB8-disrupted mutant of strain
406, was constructed from strain 406 by double crossover recombination
of plasmid
pUCdegQYB8::Nmr.
DNA sequencing of the degQ region.
The
degQ region of each B. subtilis strain was cloned
by PCR with primers 5'-CCTATTGAGATTTGCGGTGTCACGCAGGAC-3' and
5'-CCCCCCTCCCATTCCATTTTACTAAATGGGA-3'. PCR was performed
with TaKaRa LA PCR kit, version 2 (Takara Shuzo, Kyoto, Japan). PCR
cycling conditions were as follows: 4 min at 94°C, 30 cycles of
20 s at 98°C, and 1 min at 68°C in a model TP480 TaKaRa PCR
thermal cycler.
The PCR products were blunted with the DNA blunting kit (Takara Shuzo)
and were cloned into the HincII site of pUC19. The resultant
plasmids were sequenced on a model 4000L DNA sequencer (Li-Cor) with
the Thermo Sequenase cycle sequencing kit (Amersham) and IRD41-labeled primers.
Nucleotide sequence accession number.
The DNA sequence data
from the degQ region of YB8 have been deposited in the DDBJ,
EMBL, and GenBank nucleotide sequence databases under accession no.
AB010576.
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RESULTS |
Conversion of strain MI113 into a plipastatin producer.
In
order to convert strain MI113 into a plipastatin producer, the
transformation of MI113 with the chromosomal DNA of strain YB8 was
necessary. However, due to the absence of proper markers, the detection
of the transformants was not possible. Therefore, congression was done
as follows. Cotransformation of MI113 with the chromosomal DNA of YB8
and a replicative plasmid DNA of pTB522 conferring tetracycline
resistance (9) was performed and tetracycline-resistant transformants were selected. Colonies exhibiting growth suppression of
the fungus F. oxysporum on a solid medium were selected as plipastatin producers. The plasmid was cured by overnight
cultivation without selective pressure. A plipastatin-producing clone
(designated strain 406) was selected and further characterized.
Transposon mutagenesis of strain 406.
Strain 406 was
transformed with the transposon-carrying plasmid pHV1249, and
Tn10 insertion mutants were isolated by selection for
Cmr. Among 6,000 mini-Tn10 insertion mutants
assayed for the loss of growth suppression of F. oxysporum
in vitro, 39 mutants showed defective production of plipastatin on the
plate assay. All these mutants except one (mutant strain 706) exhibited
hemolytic activity on blood-agar plates, which was evidence for
surfactin production. The location of the mini-Tn10
insertion in mutant strain 706, which produces neither plipastatin nor
surfactin, was confirmed to be in lpa-8 (sfp),
which is required for the production of both plipastatin and surfactin
(41), because the production of both lipopeptides was
recovered by the introduction of an intact lpa-8 gene
carried on a plasmid.
Nine of the 38 mutants with both Cmr and Emr
were removed because their phenotypes might be due to integration of
the entire pHV1249 into the chromosome as described earlier
(31). The other 29 Cmr and Ems
mutants were used in further experiments.
Isolation and identification of the antifungal antibiotic produced
by strain 406.
We compared the HPLC peak pattern of the culture
extract of strain 406 with that of a mutant strain with a transposon
insertion. Figure 2 shows HPLC peak
patterns of strain 703, which is representative of 29 Cmr
and Ems mutants, and of wild-type strain 406. There were
several peaks from the extract of strain 406 which could not be
detected from the extract of strain 703. Assuming that these peaks from
strain 406 were antifungal substances, we isolated and purified four substances corresponding to peaks 1 to 4 as described in Materials and
Methods, and their structures were determined. Amino acid analysis of
the hydrolysates of the purified substances, as well as chirality
analysis, showed that the hydrolysate contained D-Ala(1) [D-Val(1) in peak 3],
D-allo-Thr(1), L-Glx(3),
L-Pro(1), L-Ile(1), L-Tyr(1),
D-Tyr(1), and D-Orn(1) in molar ratios.

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FIG. 2.
HPLC analysis of ethanol extracts of the acid
precipitate from culture broths of B. subtilis 406 (left)
and mutant strain 703 with a transposon inserted (right). Arrows
indicate the peaks which were isolated and purified. SF and PL indicate
the surfactin group and plipastatin group, respectively. OD, optical
density.
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The FAB-mass spectrometry analysis resulted in protonated molecular ion
peaks [M+H]+ (m/z is 1463.8, 1463.8, 1491.8, and 1477.8 from compounds isolated from HPLC peaks 1 to 4, respectively). To determine the peptide sequences of these substances,
FAB-mass spectrometry with a B/E linked scanning method was
performed. The representative CAD mass spectrum of the protonated
molecular ion peak [M+H]+ of HPLC peak 1 is shown in Fig.
3B. In the case of proline-containing cyclic peptides, like iturin A (10, 29) or tyrocidine
(37), the initial ring opening occurs preferentially at the
N terminus of proline (8). As the plipastatin also contains
proline in its cyclic portion, it was assumed that the ring opening
occurred preferentially between alanine and proline, as shown in Fig.
3A. In fact, the observed protein fragment ion peaks
(m/z = 225.9, 389.0, 502.4, 1162.6, 1263.6, and
1392.7) fit the calculated mass of the fragmentation of a linear
peptide with a ring opening located between alanine and proline (Fig.
3A and B). Furthermore, protein fragment ion peaks (m/z = 966.4, 1080.5, and 1209.5) coincided with the predicted mass of the
fragmentation of the branched portion of plipastatin A1 (Fig. 3A and
B).

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FIG. 3.
(A) Calculated mass from the fragment ion peaks of
plipastatin A1 (left) and its ring form opened between Ala and Pro
(right). (B) FAB-linked scanning CAD mass spectrum of the protonated
molecular ion peak ([M+H]+; m/z, 1463.8) of
the substance purified from peak 1 as shown in Fig. 2.
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These substances exhibited the same molecular weight and CAD mass
spectra (data not shown), although peaks 1 and 2 were isolated separately in the HPLC preparation. We thought that these compounds differed in the structure of their
-hydroxy fatty acids, so
1H NMR spectra of these compounds were compared. They
exhibited similar patterns except for the shape of the signals
corresponding to the methyl substituent at high field. There was a
methyl triplet signal at 0.88 ppm, which suggested the structure of
3-hydroxyhexadecanoic acid (n-C16h3)
(27) in peak 2, whereas there were two methyl signals at
0.85 ppm (doublet) and at 0.86 ppm (triplet) in peak 1, which implied the structure of 13-methyl-3-hydroxypentadecanoic acid
(a-C15h3) (27).
Therefore, we determined peak 2 to be plipastatin A1 (28)
and peak 1 to be a new plipastatin A which was an isomer of plipastatin
A1. As the 1H NMR spectra of peaks 3 and 4 were similar to
those of peaks 2 and 1 at high field, respectively (data not shown), we
identified peak 3 as plipastatin B1 (28) and peak 4 as
plipastatin A2 (28). From these results, the antifungal
substances produced by strain 406 were determined to be a group of plipastatins.
Identification of NotI fragment with
mini-Tn10 inserted.
Chromosomal DNAs from strain 406 and its plipastatin-defective mutants were digested with restriction
enzyme NotI and separated by PFGE (Fig.
4A). Following electrophoresis, the DNAs
were transferred to a nylon membrane and were hybridized with a probe
for mini-Tn10 to determine the location of the insertion of
mini-Tn10 in the chromosome, as shown in Fig. 4B. Three
sizes of NotI fragments, 13 kb (6 of 29 mutants), 24 kb (20 of 29 mutants), and 144 kb (3 of 29 mutants), were detected. The 144-kb
fragment was judged to be equivalent to the NotI fragment
designated 5N (12), because the value of 144 kb agreed well
with the sum of 1 kb from the integrated mini-Tn10 and 143 kb from the 5N NotI fragment (12) of strain 168. In addition, the existence of 12-kb (12,313 bp) and 23-kb (22,859 bp)
NotI fragments between 5N and 10N (122 kb) in strain 168 is
known (12, 17), and we surmised that they correspond to the
detected 13- and 24-kb fragments.

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FIG. 4.
Southern blot analysis to identify the location of the
gene cluster responsible for plipastatin production. Samples were
digested with restriction enzyme NotI prior to PFGE. (A)
Ethidium bromide (EtBr) staining. (B) Detection of mini-Tn10
insertion-containing NotI fragments by using the 1-kb
EcoRV fragment of pHV1249 as a probe. (C) Identification of
the pNEXT24 homologous fragment by using pNEXT24 as a probe. (D)
Identification of the pNEXT44 homologous fragment by using pNEXT44 as a
probe.
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To identify these fragments precisely, rehybridization was performed by
using pNEXT24 (12) (Fig. 4C) and pNEXT44 (12) (Fig. 4D) as probes. Plasmid pNEXT24 contains a fragment of chromosomal DNA from strain 168, derived from the region containing the 12- and
23-kb NotI fragments which link fragments 5N and 10N. In
contrast, plasmid pNEXT44 contains the 23-kb fragment linking region
and the 5N NotI fragment, as shown in Fig.
5. Since all three of the mini-Tn10 fragments hybridized with pNEXT24 or pNEXT44, the
gene cluster responsible for plipastatin production was located in the
region between 5N and 10N (167 to 171°) in strain 168 (12).

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FIG. 5.
ORFs and NotI restriction map in the region
between the two NotI fragments, 5N and 10N. This figure is
compiled from data in references 38 and
39. Five ORFs which encode plipastatin synthetase
are indicated. The putative amino acid-activating domain, racemase
domain (dotted area), and thioesterase domain (black area) are also
shown. Note that this amino acid-activating domain arrangement is
different from that proposed by Tosato et al. (39). The
cloned region in pNEXT24 and pNEXT44 and the insertions in the
chromosome of strains 751, 752, and 753 are displayed above. + and indicate plipastatin production positive and negative,
respectively.
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Inactivation of plipastatin synthetase gene with pNEXT24 and
pNEXT44.
The cloned fragments of strain 168 chromosomal DNA in
pNEXT24 and pNEXT44 were sequenced. The sequences of the
PstI fragment of pNEXT24 and the EcoRI fragment
of pNEXT44 matched that previously determined by Tognoni et al.
(38). These results implied that the large open reading
frames (ORFs), believed to correspond to putative peptide synthetases
in strain 168 (38, 39), encode plipastatin synthetases.
To confirm that the chromosomal fragments cloned in plasmids pNEXT24
and pNEXT44 were part of the plipastatin synthetase operon, pNEXT44 was
integrated into strain 406 by Campbell-type insertion, but all the
Cmr transformants, which were produced by the insertion of
pNEXT44, did not lose the ability to produce plipastatin. In fact, as
pNEXT44 contains the end of ppsD and the beginning of
ppsE (strain 753 in Fig. 5), the duplication of this region
by Campbell integration was thought to result in an intact
ppsE gene, which was probably expressed by transcriptional
read-through or by the activity of the Cmr promoter of pNEXT44.
To disrupt ppsD completely, plasmid pNEXT44B2 was
constructed by the insertion of an Nmr cassette into
the NotI site of pNEXT44 and was introduced into strain 406. All the Nmr colonies which appeared on the selection plate
were defective in the production of plipastatin. Similarly, plasmid
pNEXT24A, which also had an Nmr cassette inserted
into the NotI site of pNEXT24, was introduced into strain
406. The resultant colonies exhibited no plipastatin production.
Representative clones of these plipastatin-negative mutants are
shown in Fig. 5 as 752 and 751, respectively. From these results,
we conclude that this region encodes plipastatin synthetase.
Production of plipastatin by strains carrying lpa-8.
To
determine whether strain 168(pC81AP), which expresses lpa-8
contained on a plasmid, can produce plipastatin, we constructed a
ppsB disruption strain of strain 168(pC81AP) by a double
crossover recombination of the linearized plasmid pNEXT24A. The newly
constructed strain was named strain 790(pC81AP), and we compared the
HPLC peak pattern of 168(pC81AP) with that of 790(pC81AP) (Fig.
6). They showed almost the same pattern
except for the difference observed in the fractions taken at 18 to 22 min, when the plipastatin group is eluted (×16 area in Fig. 6).
Although the concentration of plipastatin B1 in 168(pC81AP) was very
low (approximately 1 ppm), it was reproducible.

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|
FIG. 6.
HPLC analysis of ethanol extracts of the acid
precipitate from the culture broths of B. subtilis
168(pC81AP), 790(pC81AP), and 791(pC81AP). SF and PL indicate the
surfactin group and plipastatin group, respectively. ×16, 16-fold
magnification of the optical density (OD) at 205 nm.
|
|
Role of degQ of YB8 in plipastatin production.
We
cloned a 0.8-kb EcoRV fragment from YB8 by shotgun cloning,
which had enhanced extracellular protease activity when expressed in
strain 168 in a previous experiment. The sequence of this fragment completely matched that of degQ of strain 168, but the
upstream sequence of degQ has several base substitutions
compared with that of strain 168 (Fig.
7). Especially, degQ of strain
YB8 has a single base substitution of C for T at the promoter position
10 like degQ36, which has been known to lead to the
hyperexpression of the degQ gene (47) (Fig. 7).
For convenience, we will refer to degQ of YB8 as
degQYB8 and to degQ of 168 as
degQ0. To study the effect of
degQYB8 on plipastatin production in YB8, we
constructed a degQYB8 disruption mutant,
YB8degQYB8::Nmr. The
plipastatin B1 productivity of
YB8degQYB8::Nmr was 5 ppm,
which was about 10 times lower than that of YB8 (54 ppm). Introduction
of a plasmid containing degQYB8 into
YB8degQYB8::Nmr restored
plipastatin B1 production (48 ppm) to the level of YB8 (Fig.
8). These results indicate that the
degQYB8 gene was responsible for the
hyperproduction of plipastatin in YB8.

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FIG. 7.
DNA sequence of the 0.8-kb EcoRV fragment
containing degQYB8. The nucleotides of the
strain 168 sequence that differ from that of strain YB8 are shown
above. Boxes indicate 10 and 35 regions.
, termination codon; >> <<,
inverted repeat sequence.
|
|

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FIG. 8.
HPLC analysis of ethanol extracts of the acid
precipitate from the culture broths of B. subtilis YB8,
YB8degQYB8, and
YB8degQYB8(pCRV). SF and PL indicate the
surfactin group and plipastatin group, respectively. OD, optical
density.
|
|
Furthermore, a plasmid containing degQYB8 was
transformed into strain 168(pC81AP), and the obtained transformant
791(pC81AP), which possesses both lpa-8 and
degQYB8, produced plipastatin B1 at about 10 ppm
(Fig. 6) and showed fungicidal activity in vitro. This productivity is
10-fold greater than that of 168(pC81AP) and the same as that of strain
406. From this result, we determined that the introduction of
degQYB8 into strain 168(pC81AP) on a plasmid
enhances plipastatin production.
 |
DISCUSSION |
Tognoni et al. (38) and Tosato et al. (39)
determined the DNA sequence of this region of the chromosome of strain
168 and suggested the existence of large proteins which contain
structural motifs associated with the subunits of previously
characterized peptide synthetases. From these reports, there are five
ORFs (from ppsA to ppsE) organized into 10 amino
acid-activating domains, and the second, fourth, sixth, and ninth
domains have putative racemase activity (Fig. 5). Furthermore, at some
positions the first and fifth domains showed homology to the glutamic
acid-activating domain of surfactin synthetase, and the second domain
was remarkably similar to the ornithine-activating domain of gramicidin
S synthetase. From these sequencing results, Tosato et al. proposed
that this region is the fengycin operon (39). Fengycin is a
lipopeptide antibiotic produced by B. subtilis F29-3, and it
has the same amino acid composition as plipastatin except for one amino
acid. One glutamic acid in fengycin is a glutamine in plipastatin, and it was concluded that fengycin contains three glutamic acid residues and no glutamine from elemental analysis (45). However,
ambiguity still exists regarding the structure of fengycin. The
fengycin operon had been cloned and sequenced from B. subtilis F29-3 (2, 20) and has significant homology
with the putative peptide synthetase operon in strain 168 (20,
39).
In this study, we demonstrated that the antibiotic produced by strain
406 had the same sequence as plipastatin. Considering the biosynthesis
of surfactin (4), we think that plipastatin is first
synthesized in linear form, according to the amino acid-activating domain order on the pps operon, and then is cyclized by the
formation of a lactone bond between the hydroxyl group of
L-Tyr and the carboxyl group of L-Ile. The
amino acid sequence of the linear form of the plipastatin precursor is
thought to be as follows:
-hydroxy fatty
acid-L-Glu-D-Orn-L-Tyr-D-allo-Thr-L-Glu-D-Ala(Val)-L-Pro-L-Gln-D-Tyr-L-Ile. In the putative peptide synthetase as well, homology is observed among
the first, fifth, and eighth amino acid-activating domains. The amino
acid sequence of the first domain is 98% identical to that of the
fifth. However, the amino acid sequence of the eighth domain is 49%
identical to that of the first and fifth, indicating that the eighth
domain activates glutamine but not glutamic acid. This peptide sequence
and chiral pattern agree well with the domain arrangement of the
putative peptide synthetase of strain 168. We propose the amino
acid-activating domain assignment of the pps operon that is
shown in Fig. 5. This assignment is not the same as that for the
fengycin operon proposed by Tosato et al. (39). Recently,
fenB, which is a fengycin synthetase gene and a homolog of
ppsE, was cloned and sequenced. FenB overexpression revealed
that FenB is responsible for isoleucine activation (20). This result agrees with our prediction of activation of isoleucine by
PpsE. Indeed, since the 13C NMR spectrum of plipastatin
resembles that of fengycin (data not shown), it is probable that
fengycin has almost the same structure as plipastatin. From these
results, we conclude that the gene cluster located between 167 and
171° is the plipastatin synthetase operon and propose that
ppsA, ppsB, ppsC, ppsD, and
ppsE be renamed pliA, pliB,
pliC, pliD, and pliE, respectively, as
shown in Fig. 5.
Strain 168 also has a peptide synthetase for surfactin biosynthesis
(4) but could not produce surfactin because of a mutation in
sfp, which encodes 4'-phosphopantetheinyl transferase
(19). We have previously cloned lpa-8, which is
identical to sfp from strain YB8, and determined that this
gene was essential for the production of both surfactin and plipastatin
in YB8 (41). The introduction of a plasmid containing
lpa-8 into strain 168 resulted in both plipastatin and
surfactin production, but plipastatin production was very poor (Fig.
6), suggesting that there was some other gene responsible for
plipastatin production.
In our previous investigation, we had cloned the
degQYB8 gene, which enhanced the protease
activity in strain 168 (data not shown), and we think that
degQYB8 is a hyperexpression type of degQ. When we introduced degQYB8 into
strain 168(pC81AP), which has lpa-8 on the plasmid, the
resultant strain 168 derivative 791(pC81AP), which possessed both
lpa-8 and degQYB8, produced a
detectable amount of plipastatin when analyzed by HPLC. This shows that
degQYB8 is responsible for the enhancement of
plipastatin production. This gene is not essential, because a
degQYB8 disruption in YB8 reduced the
plipastatin production by 1/10. A similar observation has been reported
for degradative enzyme production (18, 30).
We also sequenced the degQ region of strains 406 and MI113
and confirmed that plipastatin-producing 406 has the
degQYB8 promoter while the host strain MI113 has
a degQ0 promoter like strain 168. This result
indicates that the degQ0 region of strain 406 was exchanged with degQYB8 of YB8 by
transformation. However, strain 786, which is a
degQYB8-disrupted mutant derived from strain
406, did not exhibit a change in its plipastatin production (Table
2). To clarify whether
degQYB8 of strain 406 is inactive or not,
plasmid pCRV, which carries a copy of degQYB8,
was introduced into strain 406, but no significant change in strain
406(pCRV) plipastatin production was observed. Although we cannot
explain why, it would seem that there is another pathway which bypasses degQ in chimera strain 406.
degQ expression is known to be controlled by DegS-DegU and
ComP-ComA modulator-effector pairs (22). The srfA
operon, which comprises the surfactin synthetase gene and
comS, is also regulated by ComP-ComA (25, 33).
However, competence development requires nonphosphorylated DegU,
whereas degradative enzyme production needs phosphorylated DegU
(5). In our previous study, plipastatin was produced by YB8
from late logarithmic phase to early stationary phase, whereas
surfactin was produced from early to late logarithmic phase
(40). This delay in plipastatin production may be due to the
requirement for the phosphorylated form of DegU. This is the first
report that relates degQ to the production of a metabolite other than degradative enzymes. We summarize the collation of genotypes
and plipastatin-producing phenotypes in Table 2 and show the pedigree
tree of the key strains used in this study in Fig.
9.

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FIG. 9.
Pedigree tree of the key strains used in this study.
degQ and lpa-8 genotypes are also indicated in
boxes. Arrows show the direction of evolution. The construction of
strain MI113 from strain 168 (dotted arrow) was done by several steps
(13, 36a).
|
|
Recently, researchers have developed targeted replacements of amino
acid-activating domains within the srfA operon with a variety of other amino acid-activating domains cloned from bacteria and
fungi by PCR (35, 43) and succeeded in the production of
peptides with modified amino acid sequences (34, 35). On the
other hand, de Ferra et al. replaced the integral thioesterase type I
domain within surfactin synthetase and demonstrated that the synthesis
truncated lipopeptides (6). Because of its high specificity
and efficiency of genetic transformation (7), strain 168 is
a good candidate as a recipient for recombinant peptide synthetase
genes. Therefore, the identification of a new peptide synthetase is
significant because it activates unique amino acids in strain 168. In
this respect, the presence of plipastatin synthetase will increase the
production of a variety of modified peptides.
 |
ACKNOWLEDGMENTS |
We thank Mitsuhiro Itaya of Mitsubishi Kasei Institute of Life
Sciences for his gifts of the plasmids pNEXT24, pNEXT44, and pNEXT24A
and Nobuhiro Kita of Kanagawa Prefectural Agricultural Research
Institute for the use of the nucleotide sequencer.
 |
FOOTNOTES |
*
Corresponding author. Mailing address: Research
Laboratory of Resources Utilization, Tokyo Institute of Technology,
Nagatsuta 4259, Midori-ku, Yokohama 226-8503, Japan. Phone: (81)
45-924-5274. Fax: (81) 45-924-5276. E-mail:
mshoda{at}res.titech.ac.jp.
 |
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